Explore Our High-Quality Investment Casting Solutions
Welcome to Orson Technocast, your trusted partner in precision investment castings for aerospace applications. Our firm is aware of the critical importance of precision, reliability, and performance in the aerospace industry. Our applications are specially made to meet the stringent needs of aerospace components, making sure that all the part we produce contributes to the safety and efficiency of aircraft.
We are a quality-focused company committed to both client happiness and process improvement. We provide an extensive variety of value-added services, like engineering support, quality assurance, testing, logistics and inventory management, and top-notch customer care, to safeguard that your needs are met all the time.
Why Choose Investment Casting for Aerospace?
Though lightweight and corrosion resistant, parts used for aeronautical uses must have sufficient tensile and fatigue strength. These criteria direct material selections and part design, which closely relate to manufacturing process choice.
Investment casting offers the optimum mix of features and overall production costs for many aerospace products. This method is particularly well-suited for aerospace applications.
Catalogue
How Does Aerospace Casting Work?
Aerospace industries rely on the investment casting procedure for the manufacture of complicated thin-walled and less weight components. Investment casting gets its name from the pattern being "invested," or enclosed with a refractory substance. The method creates the finished part—which may weigh anywhere from a few ounces to several hundred pounds—by using a mold fashioned around a wax blueprint that finally melts away.
Aerospace casting is also known as the lost wax or precision casting technique. As high-strength castings can be mass manufactured with fine detail and rigorous tolerance standards, avoiding the need for processing and other secondary finishing
Benefits of Investment Casting in Aerospace
Exactness and Accuracy
Investment casting is known for providing superior quality precision in dimensions that are vital for various parts of aerospace. When it comes to the components of aerospace, even small deviations can pose a positive difference in the performance.
Versatile Materials
Investment casting comprises a plethora of materials that include stainless steel, titanium and superalloys. These are imperative materials for the use of aerospace. These pivotal materials are known for their strength. Moreover, these materials can withstand extreme temperatures and weather conditions.
Complicated Shapes
While designing investment casting, the method demands intricate details which give rise to complicated shapes. As a result, it minimizes the need for a thorough assembly and machining.
Supreme Level of Surface Finish
Investment casting fabricates parts which have a superior level of surface finish. As a result, it reduces the necessity of the additional process of finishing.
Lightweight Components
The capability to manufacture lightweight yet lasting components improve the effectiveness of the aircraft by lessening the weight without compromising strength. Investment casting also has the potential to produce components that will last for many years.
Certificates and Compliances
- ISO 9001:2015: Quality Management System
- ISO 14001:2015: Environmental Management System
- ISO 45001:2018: Occupational Health and Safety Management System
- NORSOK
- IBR (Indian Boiler Regulatory)
- PED 2014/68/EU, AD 2000 Merkblatt W0
Our team comprises highly skilled individuals that have produced investment castings for the aerospace sector for many years. We have a track record of success, and our clients know they can count on us to fulfill their orders on time and with great quality. For further information99 get in touch with us right now on how we can assist you with manufacturing the investment castings for aerospace applications.
What we can do for our Supplying?
Our products are used in most commercial and military aircraft platforms for important applications. Our castings are carefully engineered. Including cast ball bearings, cable clamps, couplings, landing gear, braking system, fuel valve, fuel manifold, pitot probes, and other sensors. We also make high-grade aircraft fasteners, locking devices, and other components that need professional casting, process control, and certified quality systems.
Industry we serve
We are a foremost machined investment casting suppliers that proudly serves a diverse range of industries such as
Our products
We make components for the following:
Our quality test include:
Raw material quality inspection: Before being used in the production process, we ensure that all the material fulfills necessary criteria and standards.
Measurement of each wax tools
All the sizes vary depending on the specific wax tool design and application.
Wax Pattern Dimension
With tolerances as low as ±0.1mm, wax patterns are precisely dimensioned to guarantee perfect duplication of the finished item.
Spectro Analysis
We conduct spectro analysis to determine the chemical composition of materials, ensuring precise control over alloy chemistry and guaranteeing compliance with customer specifications.
Tensile Testing
We do tensile testing to gauge the mechanical properties of materials, including ultimate tensile strength, yield strength, and elongation.
Magnetic Particle Inspection
We conduct magnetic particle review to detect surface and near-surface defects, like the cracks, porosity, and inclusions, in ferromagnetic materials, ensuring the integrity and reliability of our castings.
CMM Inspection
We utilize Coordinate Measuring Machine inspection to confirm the dimensional correctness of complex castings, ensuring precise conventionality to narrow tolerances and demanding customer specifications.
FAQ
1. What types of alloys are commonly used for investment casting in aerospace?
Nickel-based superalloys (Inconel, Waspaloy), cobalt-based alloys (stellites), stainless steels, aluminum alloys, and titanium alloys are used depending on the application's power, heat resistance, and corrosion rusting.
2. What factors influence the choice of alloy for an aerospace investment casting?
The most suitable alloy for the component depends on operating temperature, load situations, weight, and environmental exposure.
3. Is investment casting tooling expensive?
Investment casting tooling can be quite costly. If you have a specific project in mind, it's finest to consult with an investment casting company to get a comprehensive quote depended on your needs.
4. What are the Future aerospace investment casting trends?
- Lightweight alloy development for fuel economy.
- Smart alloys with adaptive features for best performance.
- Make maintainable choices by choosing recyclable and ecological products.
5. What is Aerospace investment casting lead times?
Lead times vary by component complexity, material, and manufacturing volume but generally range from weeks to months.
Contact Us
If you are looking for reliable and high-quality investment castings for aerospace applications, look no further than Orson Technocast. Contact us today to learn more about our services and how we can help you achieve your goals.
