Expert metal investment casting company in india
Orson Technocast Private Limited is an expert partner for precision investment castings in India. We focus on making small, detailed parts that fit perfectly and meet strict rules. Our skilled team goes above and beyond for you. We are experts at:
- Making quick prototypes
- Cutting and shaping metal
- Machining and Finishing products
Precision Investment Casting Manufacturers
OTPL is a well-known precision investment casting manufacturer serving various industries, including automotive, pump and valve, and general engineering, with our meticulously detailed and accurate metal casting components.
What sets us apart?
Orson Technocast started in 2016, has quickly gained many happy clients. We are known for being trustworthy, open, and focused on making customers happy.
Catalogue
Perfect In-House Manufacturing
We are careful to get everything right for our clients. We have in-house production plants and a team to achieve it.
Modern manufacturing units
We have two up-to-date factories and are building a third. We can make all kinds of parts, big and small, simple and complex.
Expert Team
Our skilled workers are passionate about making precise parts. We have certified experts for special tests and procedures.
Thorough Testing
We check our work carefully using various tests to ensure quality.
Flexible Manufacturing
We can make very light or heavy parts, with thin walls and smooth surfaces. We're always trying to get better.
Technical Skills
We work with many metals, from basic steel to special alloys. We pay close attention to size, weight, and quality.
Custom Materials
We use materials that meet global standards and we cast custom parts for your needs.
Quality Certifications
We have several certifications that show our high standards: IBR, ISO 9001: 2015, AD 2000 – Merkblatt W0, PED 2014/68/EU.
Value-added Services
We offer complete solutions, from making parts to putting them together and making sure they work properly.
Materials we use
At OTPL, we work with diverse metals, both iron-based and non-iron-based. We produce high-quality parts from these alloys, ensuring effectiveness and efficiency in their applications.
- Austenitic Ferrite Duplex Steels: A351 - CF3MN, A351 - CD4MCu
- Super Duplex Stainless Steel: A890 - GR1A, A890 - GR2A
- Nickel Based Super Alloys: A494 - M-35-1, A494 - CY40
- Austenitic Stainless Steel: A351 - CF8, A351 - CF8M
- Low Alloy Steels: A217 - WC1, A217 - WC6
- Martensitic Steels: A297 - HF, A297 - HH
- Carbon Steel: A216 - WCB, A352 - LCC
List Of Products We Offer
Valve
- Ball valve
- Globe valve
- Gate valve
- Knife gate valve
- Sleeve plug valve
- Safety relief valve
- Strainers
- Swing check valve
Pump
- Centrifugal pump
- Gear pump
- Diaphragm pump
- Submersible pump
- industrial pump
Automobile
- Exhaust manifold
- Gear Pipe flanges
- Bearing bracket
General Engineering
- Actuator components
- Hardware and fittings
- Food and pharma
Our Precision Investment Casting Process
Our advanced casting process creates components with smooth surfaces and precise measurements. We can fabricate complex shapes and meet stringent requirements for our customers' projects. Our casting process is great for making complex parts that are hard to make in other ways. We can create detailed parts with inner spaces and curved shapes.
Benefits of our process
- Our castings are very accurate, can have complex shapes, and show fine details.
- It's also cheaper for making small numbers of parts or prototypes.
- Our unique method Reduces the need for extra work on the parts
- Let’s you choose from many materials
- Can make thin walls to reduce weight
- Makes parts very precise
- Makes stronger parts
- Wastes less material
Our Quality Assurance And Testing Methods
We use several ways to check the quality of our products:
Chemical Analysis
- We use a machine called Spectro Maxx to check metal quality
- It tests metals like iron, nickel, and copper
- We test during melting and before using scrap metal
- We keep samples for a while
Tensile Testing
- We see how much a material can stretch before breaking
- We use a computer-controlled machine called UTM
- It can apply up to 200KN force
- A device called an extensometer helps measure the stretch
Impact Testing
- We test how well materials handle sudden forces
- Our tester can apply up to 300 Joules of energy
Hardness Testing
- We use a special tester to measure material hardness
- It applies different amounts of pressure to the material
X-Ray Testing
- We use X-rays to look inside materials for defects and this doesn't damage the materials
Our Technical Capabilities
- Metals We Use include Different types of steel, Stainless steel, Special alloys with nickel or cobalt
- We also check if parts are made with the correct measurements.
- We have specific rules for how precise our castings are.
- We can make pieces weighing from 0.01 to 140 kilograms.
- We do tests to find surface and near-surface defects.
- We can make castings according to different standards
- Our largest casting size is 700 x 700 x 500 mm.
- We can work with custom material compositions
- We follow standards for surface quality.
Precision Investment Casting Parts: Applications
Precision Investment Casting Company: OTPL's Advantage
Our Precision investment castings have a Better Finish
- Smoother surface than other methods.
- Often no need for extra polishing.
- Saves time and money.
Almost Net Shape
- We offer near-net shapes with Less cutting and shaping.
- Saves expensive materials and extensive use of machining.
Accurate and Cost-Effective
- More precise dimensions than other casting types by offering tighter tolerances.
- Often cheaper to make molds.
Thin wall capacity and Clean
- We Can make thin, strong parts with reduced scrape rates.
- Flawless final product because of our strict quality measures.
Many Uses
- Our precision casting parts are Used in many industries.
- We Work with different metals.
- The casting components be custom-made for specific needs at OTPL.
Contact Us
Count on Orson Technocast as your go-to partner for precision investment casting in India for high-grade components. Reach out to us to discuss your project needs.
